QUOTE (KevinDR @ Aug 1 2007, 10:10 PM)

1) I used autobody thin-line striping tape (I think it's called). An autobody supply house will sell you for $12 per roll. I bought 2, only used one. I looked for commercial stickons but the tape and a couple cans of paint were cheaper.
But that implies talent, which I see you have, but which I, sadly, lack. :-)
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2) Autowrecker for the door seal. $7.00 each. I felt flush so I bought 2 in case i messed up the first time. The trick though is to go to a pick-your-part place. A regular autowrecker who gets the parts for you wanted $45.00.
3) How did I decide on the seal? Well the side door seal on my Brother in-law's '99 chrysler van looked just like the match I needed, but he wasn't too partial to me trying. A ford pickup truck might work. When I went to the wrecker, I couldn't find a '99 minivan but the '95-96 looked close enough and I couldn't go wrong for 7 bucks. So now I pull a Daimler-Boler

That's perfect. I have a small credit at pick-a-part and now I know which 4 acre section to look at.
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4) Door seal is around the door frame. The actual fiberglass door has nothing on it at all. Along the bottom I used some closed cell foam from a lumber store. The problem I had was that the door was loosing it's curve, so the extra thickness and sponginess made up for the gaps. That was last year when I put it on.. This year, the door weakened, so I had to reinforce by bolting onto the inside of the door, from top to bottom a 3/4 inch square aluminum tube that I pre-curved to take up the slack. So far so good.
I wondered about that plan too. Did you bolt through the door or just screw into the wood (?) core? Doesn't look like there are any bolt heads in the picture so either you covered them with filler or you screwed into the core. I'm worried about whether screws in the core would hold up..
Sorry for all the additional questions.