LiteHouse Trailer-4-Two Rebuild - Page 4 - Fiberglass RV


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Old 03-08-2016, 06:59 PM   #43
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Attachment 931402 sheets of 1/2" AB marine plywood. I'm out $61/sheet. The plywood is on it's way to Making Awesome, our local Makerspace where I'll use the table saw to make the big cuts. I'll do the rounded corners on site with a portable jigsaw.


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And there it is, that lovely marine ply! Ours looks a lot like that, but it's 5/8 and was $80 a sheet plus tax. We got three sheets--how many does your trailer need?
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Old 03-09-2016, 10:05 AM   #44
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And there it is, that lovely marine ply! Ours looks a lot like that, but it's 5/8 and was $80 a sheet plus tax. We got three sheets--how many does your trailer need?

The Litehouse is tiny. It's going to take about a sheet and 1/3.
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Old 03-09-2016, 10:21 AM   #45
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Kai, out of curiosity would you post a picture of the resin you have been using? I have mostly used a bondo product also from the auto-parts store
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Old 03-09-2016, 10:27 AM   #46
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This is the product I have mostly used, largely due to availability. The resin seems good although I have noticed that ever-coat fiberglass mat is easier to "wet out" than the bondo product usually sold next to this resin
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Old 03-09-2016, 10:30 AM   #47
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as far as wood penetration, I am not sure... it seems like there is better availability of epoxy products specificity designed to soak into wood... It is the reason I struggled with the choice between epoxy and poly. Eventually I just decided that the original manufacture worked out pretty well and moved to emulate it
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Old 03-09-2016, 10:38 AM   #48
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oh and this bondo resin is "waxed" meaning that there is wax in it that works to the surface and creates the air seal necessary for it to cure... I do look back and think I should have been using mostly unwaxed resin because it would have reduced the amount of sanding I would have had to do. The unwaxed resin is more of a speciality product for "build up" (putting down multiple layers in a short time) and would have required finding a speciality shop or ordering online
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Old 03-09-2016, 11:51 AM   #49
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Resin

I ended up ordering a gallon kit of 3:1 epoxy from Epoxy :*Epoxy Resins and Hardeners The similar stuff from West or System 3 costs a bit more and doesn't include the hardener. My stuff should be here on Friday.
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Old 03-09-2016, 12:15 PM   #50
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cool, good luck... let me know how it progresses. Sounds like we have similar projects It will be interesting to hear about the epoxy and how it may compare
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Old 03-09-2016, 01:15 PM   #51
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Hi, don't have a pic, but looks like you got a lot of good replies. Maybe that's why the Bondo-Hair could be polyester resin, if it has wax in it already...but it sticks to epoxy resin and poly isn't supposed to do that. So....

We've decided very much to go with what's locally and easily available. If we have to pay a few bucks more, we just do it. Paul's well into his second gallon of resin, his third can of Bondo-Hair, and who knows how many tubes of hardener?


As someone stated on Fear of Fiberglassing thread here on FGRV, even if you make a mess, you can always cut it out, sand it away, or remove it fairly easily and start over, varying your methods somewhat until you do get it right.

Hard to really ruin it no matter what. Once Paul read that, he began to relax and dive in. Today he's going to repair some big cracks over the doorway that were hidden by a kind of "eyebrow" the PO had added (to hide the cracks) and he'll make a fiberglass eyebrow to divert water away from the top of the doorway...he fixed our rusted-through lawnmower deck with fiberglass. He fixed our little practice trailer, Shelly (the "Legacy-type" motorcycle cargo trailer), inside and out with fiberglass...once he got into it, once he got comfortable with the products he chose and their instructions, he became quite fond of fiberglass.


BEST!
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Old 03-09-2016, 02:31 PM   #52
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Glad to hear you guys are moving along, sounds like a positive conquering of fear. Do you have a tread on the fiberglass eyebrow?
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Old 03-09-2016, 07:03 PM   #53
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Glad to hear you guys are moving along, sounds like a positive conquering of fear. Do you have a tread on the fiberglass eyebrow?
Hi, no thread on the eyebrow...he realized it's going to be harder than he thought to add it, and that he could fix the cracks with ordinary fiberglass repair work. So for now, he's let it go. But thanks for asking. I wish he'd felt like doing it, it'd have been cool. Maybe another year.
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Old 03-09-2016, 08:59 PM   #54
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Hi, a thought on your cushions. If you have not thrown away the old ones, wash the covers and use them as patterns for the new ones you want to make. This kind of sewing can be done easily. I would be happy to walk you through the process and make a set of cushion covers that need no fastners, velcro or zippers, but can be removed and washed whenever you wish. Let me know and kudos on your hard work,
If you have tossed the old cushions, you can still make patterns from the benches, or buy some covers from Scamp. good luck.
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Old 03-11-2016, 10:23 AM   #55
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Thanks Lisa and yes please.


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Old 03-12-2016, 08:26 AM   #56
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UPS dropped off the wet team yesterday.Click image for larger version

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