Quote:
Originally Posted by Steve L.
Not my experience however. I've put stainless screws in aluminum spars on my sailboat and have had real problems removing the screws or breaking them (due to corrosion) while trying to remove them. And I sail in freshwater. I would expect even quicker corrosion in saltwater which is probably not a problem for most of us.
After a few lessons learned I used Tef-gel after and never had another problem.
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I can back you up on this. I've been working on my father-in-law's sailboat and catamarans used in the San Francisco bay for a few years and have come across a handfull of SS bolts that have been eaten away half way through - one or two has snapped even when gently turning off the nut. I also have seen aluminum that has corroded extensively. I'm not an expert on dissimilar metals, fasteners or boats (or airplanes for that matter!)...but corrosion happens...or it doesn't! We use tef gel also on all dissimilar metal applications.
That said..to reply to the OP's original question... I used aluminum rivets on the aluminum
windows and replaced the furniture rivets with SS fasteners, washers, neoprene washers (they were in the plumbing section at Home Depot) and a dab of Sikaflex.
My reason for this wasn't to avoid corrosion, because I don't think it'll happen all to quickly in a non-marine environment, but because it was
quicker and cheaper to install a bunch of rivets in those
windows. I chose SS fasteners on the furniture because I wanted to test it out, and had access to cheap SS fasteners. I haven't had any problem with cracking or flexing, but it's only been a couple years. When I redid all the rivets there was spider web cracks and chipped gel coat around almost every rivet. I spent a lot of time fixing and reinforcing with
fiberglass and epoxy the bad ones.