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Old 04-16-2008, 11:15 AM   #1
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As I see a lot of brake questions on here I have to wonder why the RV industry does not use surge brakes. I know there's a lot of very experienced RVers and even some very intelligent engineers on here. Can you explain why electric if preferred over a simple hydraulic surge brake set up.
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Old 04-16-2008, 12:31 PM   #2
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I believe the UHaul has surge brakes on their trailers. This would make sense since they were rentals and not all renters would have their cars/trucks set up with controllers and wiring for electric brakes.

I don't know much about how surge brakes go together, but my guess is they are more expensive than electric ones? Probably heavier? Someone will correct that if it's wrong.

Surge brakes don't work in reverse either..
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Old 04-16-2008, 01:41 PM   #3
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It's not so much that they "don't work" in reverse - moving in reverse activates them.

My wierd little French pop-up has surge brakes. I'm supposed to go out to the hitch and shove a pin in the hitch (blocking out the brakes) when I put it in reverse. I never do... It's been fine so far, but I'm not backing a LOT and tend to do it slowly so the brakes might not be really kicking in.

I really like the surge brake set-up though since it lets you use a plain-jane 4-flat connector and still have brakes. The other cool thing about them is they normally come with a little hand lever that lets you set the trailer brakes while parked. No more chocks!

Course - the wierd thing about them is that since the hitch is mounted on a moving cylinder - it actually rotates around. I can spin my hitch 360 degrees around. It's sometimes a mild bother when hitching-up (if you're slightly off it'll rotate around instead of locking) - but it hasn't been a real problem. It's great for freaking people out at campgrounds though - give it a little kick and spin it so the hitch is facing up.

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Old 04-16-2008, 02:18 PM   #4
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Better phrasing.. yep..

It should be.. They work TOO good in reverse..

Unless, of course, you are backing down a hill. I don't do that often, but boat owners do.
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Old 04-16-2008, 09:16 PM   #5
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Surge brakes also work at other times you might not want them to work. Like going down hill while using engine braking. Not really a big deal unless it is a long downhill stretch, and the trailer brakes overheat.

-- Dan Meyer
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Old 04-16-2008, 09:18 PM   #6
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Surge brakes also don't have a way to activate them independently of the tow vehicle brakes, like to straighten out a skidding trailer (presuming one has enough presence of mind to actually do it!). Also, surge brakes are much harder to adjust for highway vs city driving.

Consider yourself as an RV trailer manf :

You get the axle with electric brakes, mount it on the frame and run some wires up to the front plug.

OR, you get the axle with hydraulic surge brakes, mount it on the frame, then get some metallic tubing, bend it to fit the frame, attach it to the frame, put $$ surge coupler on front, connect tubing to brakes and coupler, fill with brake fluid, bleed air out of brakes and clean up spilled brake fluid.

Surge owner now has to check brake fluid level.

Surge brakes make more sense on boat trailers, being occasionally submerged, but even that area is changing.
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Old 04-16-2008, 09:37 PM   #7
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I work as a auto tech instructor and as more vehicles brakes/brake lights circuits are run through one or many computers, the days of Me keeping up with electric brake wiring is getting numbered. CAN as they call it, is a network of body, engine and brake computer controls working in sequence to keep you in control. I'm have been, and still going to school a couple times a year and I hope I can keep up to date, (If you don't work for a dealer and receive their training your out of touch)

Simple hydraulic surge brakes seem a perfect answer to this unless the more experienced folks can tell me the disadvantage of these. (Except for the backing up thing)
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Old 04-17-2008, 12:16 AM   #8
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All the electric brake controller needs from the tow vehicle is an indication that the brakes have been applied.

Typically that comes by wiring into the switch that the brake pedal trips to turn on the lights, however, it could be accomplished as a separate signal by tow vehicle designers so it won't interfere with 'bulb out' sensors, or a physical switch added to the brake pedal or even an optical sensor next to the bulb with a wire to the controller, factory or after-market.

I would expect the auto industry to be going towards, not away from, electric brakes. Ford now includes the brake controller in their big pickup truck tow packages. I can see integrated controllers that would be controlled by the tow vehicle's braking computers...

Also, in the commercial trucking world, surge brakes are not used because they can't be controlled from the cab.
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Old 04-17-2008, 04:11 PM   #9
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When hauling a U-haul rental trailer down to Athens ,Ga it was a rainy day and while trying to stop on a downhill off ramp in Kentucky, I just slid . No surge, NO brakes. It's that simple.
Very scary.
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Old 04-17-2008, 05:18 PM   #10
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Hubby says most new trucks, and SUVs come with a trailer brake plug in under the dash. He works on Fords every day and was surprised that our new to us Explorer didn't have one. He was bummed, he actually had to wire it.

I like being able to activate the brakes separate from the vehicle brakes. Like when someone is following too close.
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Old 04-17-2008, 06:26 PM   #11
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Umm, be careful doing that. Trailer brakes come on but no brake LIGHTS on trailer or TV come on.... Lights are totally independent of brakes and are activated by TV brake pedal only.

I prefer to tap brake pedal lightly a few times to flash brake lights.
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Old 04-17-2008, 06:29 PM   #12
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I know on our big trailer they come on...not so sure about the Boler. I'll have to check it out.
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Old 04-17-2008, 07:11 PM   #13
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Just to be clear, I'm talking about activating the trailer brakes using the controller only.
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