I recently replaced my front window and tried to do it myself. After many days, we were able to get the window in, but it was installed with the lock strip inside and I found that could result in leaking. I drove from Portland, Oregon to Snohomish, Washington, where a glass installer accomplished the task for me in two hours.
I got the gasket and lock strip from
Scamp. Call for a better shipping cost than online. I got tinted plexiglass (they also have clear) from my local TAP plastic shop. I took in the old window for an exact fit. It is flat but assumes the curves upon installation; that’s part of what makes it so challenging.
I watched a lot of YouTube videos and read forum tips. A warm day helps a lot, lots of lube (soapy water), the gasket tool and other thin, flat, blunt tools. Don’t cut the gasket until the very end. As it ages it shrinks so you don’t want to start with a large gap where the ends meet.
After trying it myself, it was easy to fork over the $200 to someone else and be confident it was done right and was water tight.
From
Scamp:
Replacing the Plexiglass Window
Items Needed:
New Plexi glass Window
Beading and Lock Strip
Mallet
Pry Tool
Gile or Sealant
Fabric Scissors or Shears
Soapy water or silicone spray
When replacing the windows the rubber molding is first placed around the opening, you can start on the bottom middle and start working the molding over the fiberolass lip.
As vou progress, use a rubber mallet to pound the seal onto the body making sure it is fully seated. Work the molding around the corners, again using the rubber mallet to make sure it is fully
seated. THIS IS CRITICAL!!!
Continue working your way around, alternating side to side. When you reach the bottom, trim one end so it will be in the middle of the opening and seat that side. Take the final side, mark the end so you have the 3/4" overlap, glue the two ends together (or use sealant) then seat the final section.
Finally go around the molding one more time with the mallet makino sure it is fully seated, then you are ready to start the window install. The best tool to cut the molding is a
sturdy pair of fabric scissors or garden pruning shears.
Mix up a soapy water solution and generously apply around the molding and window edges. Place the window in the lower groove then slowly work the molding lip over the edge of the window. Be careful not to scratch the acrylic.
Continue pressing the window into the molding while at the same time gently prying the molding over the glass. Also, continue to apply more soapy water, you can use a spray bottle applying every minute or so. The job is not hard but it can be frustrating at times as the window may want to pop out at times, an extra set of hands is usetul. the final little section the window will "pop" into place.
Now the lock strip needs to be installed. Continue to use lots of soapy water and work the seal into place, special tools are available to install the locks. Again work your way around the window, gently spreading the molding, pushing on the lock until it slowly snaps into position all the way around.
YouTube links to get you started:
https://youtu.be/oNA-5oYG2sA?si=PLOGKQVcJu9RaI92
https://youtu.be/FSq_RqTqtsg?si=gUTvMcIrCKc5Ym6d
https://youtu.be/yn6cuVMNOKY?si=ANHQhjx9vAH5qeKh
https://youtu.be/yn6cuVMNOKY?si=ANHQhjx9vAH5qeKh
https://youtu.be/QvcJ_lU_VpQ?si=ac1aNLdgBJn9mkXc