Alright fellow FGRVs
It's been awhile and also a ton of modifications to the ol'
Boler, some here and there. Some more significant than others. Many camping trips and days on the road, roughing up the ol' beast.. doesn't matter. This mod needs a thread on its own.
Solar Boler 2020. Canadian edition
Materials list:
---Panels, Mounting + Adjustable angle bars---
2x RENOGY 100w mono crystalline
solar panels (ca.renogy.com)
2x 36" Slotted angled galvanized angle (Local hardware store)
2x 1/8"x1"x8' Aluminium flat bar (Princess auto)
12x 1/4x1"Carriage Bolts
12x 1/4 Lock washers
12x 1/4 Thumb Knobs (RONA)
12x 1/4 Nuts
16x 1/4x1/2" Hex Bolts
16x 1/4 Locknuts
16x 1/4 Washers
1x Red Loctite
---Mounting surface + fasteners to surface---
Fiberglass Resin w/ liquid hardener (Princess auto)
Fiberglass Mat (princess Auto)
Bondo body filler w/ cream hardener (Princess auto)
Spruce 2"x4"x10' Cut into 26" lengths
4x #10x3/4" wood screws
4x #10x1.5" wood screws
8x #10 washers
Many x Paper bowls for mixing chemicals
Acetone for cleanup and preparation
Many x 80 grit sandpaper
Many x 120 grit sandpaper
Lots of paintbrushes and stirring sticks
---Wiring and such---
1x RENOGY Rover 30amp MPPT Charge Controller (ca.renogy.com)
1x RENOGY 30amp ANL Fuse (ca.renogy.com)
Bouge RV 10ft 10AWG
solar cables with connectors (amazon)
Some length of standard 10AWG primary wire (Princess auto)
8AWG Wire (Princess auto)
Bouge RV Solar crimping toolkit with 6 pairs of MC4 connectors (again, AMAZON)
Bouge RV Solar entry gland... mmm, entry glands... (amazon)
Rivets for fastening entry gland onto roof
Butyl tape (Amazon or Rv stores)
3M VHB Tape 4950... it's great stuff... (amazon)
Any other fasteners you need to mount your charge controller etc.
You'll also need all the right ring connectors to wire straight to the
battery or your bus bars..Be sure to crimp properly and heat shrink
Guys, this is just a somewhat compiled but broad list of things needed.. It's a big project and I haven't even mentioned tools. I'm sharing this information for anyone attempting to do something similar to give some rough guidance of what to expect.
This took a lot of time, especially during the hot Okanagan summer days. Please practice wearing the proper protective gear when working with
fiberglass, It's not good for you and you won't sleep well when it gets on your skin because you weren't wearing a shirt because it was a hot day and you're rolling around in bed later that night feeling the fiberglass dust on your skin.. it sucks. Be mindful. Mask, eye protection, gloves, longsleeves, ears too... sanders can be loud.